MULTI BLADE GANGSAW MACHINE

Kamal Udyog Pvt Ltd is the leading manufacturer of Multi-Blade Gangsaw Machine. We have been successful in manufacturing more than 1000 Gangsaw machines in 3 decades. The design of this particular machine is a result of years of enterprise and research, to find a solution for higher production, cutting and sawing at reduced cost. The Machine is capable of sawing marble and granite blocks of sizes up to 3.2m x 2.1m x 2.1m

Battery Unit

The power and source of movement to the Blade Rack Frame is provided by the Battery Unit, which consists of heavy duty ultra-sonic tested shaft. This shaft is mounted with a flywheel in the centre and two roller bearings on either sides. The Eccentrics are mounted on either ends of the main shaft, which in turn is connected to the Connecting Rods

Articulated Rectilinear Arms

The main technical design, behind its high performance is the Four Articulated Rectilinear Arms, which support the Blade Rack Frame. These Arms are friction free during operation, unlike traditional slideways. Thus, resulting in a considerable reduction of maintenance cost and elimination of recurring lubricant cost. The enclosed cover, not only provides protection from dirt, dust, water and rust but also facilitates the operator to have a look on moving parts for any preventive maintenance, as well as greasing, while the machine is running.

STRUCTURE

  • The Gang Saw Structure is built by high quality steel consisting of four Pillars Fabricated with heavy plates and are duly connected and welded with Cross Beam to ensure maximum stability and protecting mechanical impact which it is subjected to during sawing of the marble blocks.
  • The reciprocating motion is governed by hard chromed piston with gun metal bushes. It prevents miss alignment and vibration of the blade holder frame.
  • The blade holder frame is moved by DOUBLE CONNECTING RODS which are placed in the blade holder frame moves perfectly rectilinear without any deviation.
  • THE BLOCK TROLLEY PLATFORM a fabricated structure made out of heavy plates, situated between four pillars and is lifted by LEAD SCREW and heavy duty G. M. LEAD NUTS are attached to every pillar.
  • The lead screws work simultaneously which are synchronized with lay shaft and chain system and are coupled to auxiliary motor and reduction gear box with the trolley platform lifting on TWO PRISMATIC AND TWO VERTICAL SLIDE WAYS, which are hard chrome plated giving protection against rust and ensures durability.
  • The transmission pulley reduces the angles of belts thus increasing the contact surfaces as well as reducing the speed between the motor shaft and fly wheel. All components such as lay shaft, chain, lead screw feed, fast up and down mechanism are covered to protect from water and falling materials.